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Tech Support: Applications Note 18:
Configurable Hot Swap Controller


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Introduction
The
SMH4811A can easily provide reliable hot swap control that allows a circuit board to be safely inserted or removed from a live backplane. The SMH4811A includes features which help isolate faults so that other system assets are protected as well. The SMH4811A is compat-ible with all members of the Lucent J-series, Q-series, and other 36 to 75V board mounted DC-DC converter modules.


Features
The SMH4811A has the following features:

  • Inrush current and slew rate are controlled by limiting the gate voltage of an external N-channel MOSFET. This function is programmable.
  • Over-voltage and under-voltage shutdown are based on programmable limits.
  • An enable output is provided to drive the DC-DC converter's ON/OFF pin. The SMH4811A features a programmable Power Good delay to ensure power stabilization.
  • A circuit breaker protects against routine shorts. Its current threshold and sampling interval are program-mable.
  • Also, a programmable quick-trip™ circuit breaker protects against hard shorts.
  • There is a circuit breaker fault output to notify the host of an over-current situation.
  • Two enable pins can be used as connector pin detects (to ensure proper board insertion), card extractor detection, shelf door detection, air flow switch detection, etc.
  • Master Enable input can be used for software control over shutdown, or for a temperature sense input.

 

Figure 1. Basic Hot Swap Circuit Using SMH4811A

 

Basic Hot Swap Circuit
A simplified circuit is shown in Figure 1. The over-voltage and under-voltage thresholds are determined by the values of R1, R2, and R3. Resistor RCB is determined by the maximum allowable input current specified for the design. Resistor RD protects the SMH4811A from high voltage. This is an important consideration for NEBS compliant design. Consult the
SMH4811A Data Sheet for guidelines in determining the values of these resistors.

Where a Pin Detect function is used, PD1# and PD2# should be connected to short pins at opposite ends of the circuit board connector, and tied to VSS on the motherboard. Both Pin Detects function as enables, and must be at VSS to enable VGATE. The enabling signal supplied to the PD# pins must be at the same potential as VSS of the SMH4811A in a redundant supply system. When the card being inserted uses local ORing diodes (see Figure 2), VSS is fed out one pin of the card edge and subsequently routed to the recessed pins connected to PD1# and PD2#. It is imperative that the PD# voltages never exceed the absolute maximum ratings.

EN/TS doubles as either a Master Enable input or a Temperature Sense input. The SMH4811A will turn the N-channel MOSFET on when the over-voltage and under-voltage conditions are within their acceptable limits, and the EN/TS, PD1#, and PD2# signals, if used, are enabled. The DC-DC converter has a large internal input capacitor for stability. To limit the inrush current an external resistor and capacitor are required to prevent the DC/DC converter from going into a latched current limit mode.

 

Circuit Breakers: Fault Detect Options
The SMH4811A features programmable options for both fault detection and fault response. The circuit breaker monitors the voltage differential across sense resistor RCB using the CBSENSE input. The value of the resistor is calculated so that the voltage drop across RCB will be 50mV at the desired over-current threshold. Detection of an over-current situation starts a programmable timer. If the over-current situation persists when the timer expires, VGATE is disabled, removing power from the load and the FAULT# output is activated. The time-out period is internally programmable from 5µs to 400µs. The SMH4811A has a second circuit breaker to detect hard shorts. It uses the same CBSENSE signal as the standard circuit breaker, but is set to detect a higher voltage drop across RCB. The trip level is programmable from 60mV to 200mV.

If this higher threshold level is surpassed the SMH4811A immediately disables VGATE and activates FAULT# without delay.

 

Figure 2. Using the PD# Function with Local ORing Power Diodes

 

Driving the ON/OFF Control
The ON/OFF input of the Lucent device is controlled by the SMH4811A's PG# output through an external transistor. Figure 1 shows an enable circuit for an active low ON/OFF input. Using the external transistor ensures that the ON/OFF input is floating until voltage is applied to VIN+ and VIN&endash;. This prevents a sneak inrush current path through the ON/OFF pin which could damage the DC/DC converter.

The transistor also provides additional VDS drop, ensuring that the ON/OFF input cannot be at lower potential than the VIN&endash; signal. It is not recommended to drive the ON/OFF pin directly from the IC. The SMH4811A monitors the Drain Sense input as power is switched on to the DC/DC converter. Once the SMH4811A determines that the MOSFET is on, the device waits for a programmed time before enabling PG#. This ensures that the power applied to the load is stable and gives the bulk input capacitor time to charge, assuring a clean secondary power-up sequence and preventing possible damage to the DC/DC converter.

Lucent DC/DC converter products are also available with active high ON/OFF inputs. The SMH4811A can drive this as well (see Figure 3).

 

Figure 3. Driving an Active High On/Off Signal

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